All you need to know about the dye sublimation process

When it comes to the process of printing by dye sublimation, you may be curious about the procedure it follows and any of the potential complications that may arise. Dye-sublimation printing is a perfect method for fabrics, and it is also utilized by many forms to print fabric banners as well. The best way to cut the sublimation printed material is by using a laser cutting machine. Check out the laser cutting machine Malaysia  if you wish to purchase a laser cutting machine for your purpose. If you are thinking to opt for the dye-sublimation printing option for cloth banners, you should think about the benefits and drawbacks of the same.

What are the basics of dye sublimation printing?

The sublimation printing method is just sublimation. The typical procedure needs the ink to be transformed from a solid to a gas state that can get transferred on the printed item. A transfer paper is first printed with a digital printer. This transfer paper is used as a go-between with the fabric. The transfer paper, despite a basic name, is a specifically treated paper that can easily accept ties. Instead of the standard CMYK ink cartridges, CMYO (cyan, magenta, yellow, overprint clear) are used. Instead of covering the fabric directly, the CMYO cartridges allow the tide to become a part of it.

After this, the transfer paper is then placed on a piece of polyester or other synthetic cloth. The cloth undergoes heating and pressurization. The die then gets transformed into a gaseous state and is absorbed by the cells of the fabric as they expand. As the fabric cools, the cells start to close up, and the ink gets trapped inside, making the printing permanent.


The process of dye sublimation printing is considered to be a superior alternative for fabrics compared to the inkjet printing procedure. The biggest advantage of the dye sublimation process is that it produces a finished product that is much more durable than an inkjet-printed product since the diet essentially gets impregnated into the fabric, it becomes a part of the fabric. Whether the fabric is worn or not, it will not flake off or shatter.

In the case of fabrics, the procedure of diet sublimation printing is more appealing. In printing, the procedure uses a constant tone output. Therefore, it produces color transitions that are much more gradual and smooth than inkjet printing. Fabrics produced using the dye-sublimation method have a more refined appearance and amazing finish.


There are drawbacks to this procedure as well. The dye printing by sublimation is much slower than inkjet printing which is the biggest issue that creates problems. Dye sublimation requires more steps and needs more manpower. Hence, it becomes more expensive compared to the other methods.

Another downside of using sublimation printing machine Malaysia is a production issue with the old printers. As the fabric gets dragged through the rollers, it may become wrinkled or folded, destroying the transfer print and the fabric.